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Scrap/Rejects Savings (Annual)
Area Metal Grade Average Scrap Rate (%) Annual Parts Volume Enter Scrap Value ($/part) Current Cost IRMCO Cost Potential Savings Savings Reduction
Stamping/forming $ $ $ %
Pre assembly cleaning $ $ $ %
Welding/assembly $ $ $ %
Pre-paint cleaning $ $ $ %

Tool Savings (Annual)
Area Tooling Grade Average time used (hrs.) Monthly frequency Hourly value/cost Current Cost IRMCO Cost Potential Savings Savings Reduction
In-press die polishing $ $ $ %
Tool room die polishing $ $ $ %

Stamping Fluid, Soap, Disposal Savings (Annual)
Area     Monthly volume (gl) Cost per gallon Current Cost IRMCO Cost Potential Savings Savings Reduction
Stamping fluid   $ $ $ %
Parts washing soap   $ $ $ %
Stamping fluid disposal   $ $ $ %

Immersion Washer Energy Savings (Annual)
  Tank Information Annual Operation Natural Gas
(per 100 ft3)		 Current Cost IRMCO Cost Potential Savings Savings Reduction
System
Type
1
Total Volume (gal) Num. of cold start-ups $ $ $ $ %
Total Tank Area (ft2) Hours per day
Operating Temp. (F°) Days per year
LeanGreen Temp. (F°) 110    
System
Type
2
Total Volume (gal) Num. of cold start-ups $ $ $ $ %
Total Tank Area (ft2) Hours per day
Operating Temp. (F°) Days per year
LeanGreen Temp. (F°) 110    
System
Type
3
Total Volume (gal) Num. of cold start-ups $ $ $ $ %
Total Tank Area (ft2) Hours per day
Operating Temp. (F°) Days per year
LeanGreen Temp. (F°) 110    

Spray Washer Energy Savings (Annual)
  Tank Information Annual Operation Natural Gas
(per 100 ft3)		 Current Cost IRMCO Cost Potential Savings Savings Reduction
System
Type
1
Total Volume (gal) Num. of cold start-ups $ $ $ $ %
Canopy Size* Hours per day
Pump Cap./Flow Rate (tpm) Days per year
Operating Temp. (F°)    
LeanGreen Temp. (F°) 110    
System
Type
2
Total Volume (gal) Num. of cold start-ups $ $ $ $ %
Canopy Size* Hours per day
Pump Cap./Flow Rate (gpm) Days per year
Operating Temp. (F°)    
LeanGreen Temp. (F°) 110    
System
Type
3
Total Volume (gal) Num. of cold start-ups $ $ $ $ %
Canopy Size* Hours per day
Pump Cap./Flow Rate (gpm) Days per year
Operating Temp. (F°)    
LeanGreen Temp. (F°) 110    
Total Annual Savings Potential $

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